Actron R-430EK Service Manual

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R-430EK
R-430EW
In the interest of user-safety the oven should be restored to its original
condition and only parts identical to those specified should be used.
WARNING TO SERVICE PERSONNEL: Microwave ovens con-
tain circuitry capable of producing very high voltage and
current, contact with following parts may result in a severe,
possibly fatal, electrical shock. (High Voltage Capacitor, High
Voltage Power Transformer, Magnetron, High Voltage Recti-
fier Assembly, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY....................INSIDE FRONT COVER
BEFORE SERVICING ......................................................................................................INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL............................................................................................................... 1
MICROWAVE MEASUREMENT PROCEDURE................................................................................................... 2
FOREWORD AND WARNING ............................................................................................................................. 3
PRODUCT SPECIFICATIONS ............................................................................................................................. 4
GENERAL INFORMATION ................................................................................................................................. 4
OPERATION ........................................................................................................................................................ 6
TROUBLESHOOTING GUIDE ........................................................................................................................... 10
TEST PROCEDURE .......................................................................................................................................... 12
TOUCH CONTROL PANEL ............................................................................................................................... 21
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE ............................................................... 27
PICTORIAL DIAGRAM ....................................................................................................................................... 33
POWER UNIT CIRCUIT ..................................................................................................................................... 34
LSI UNIT CIRCUIT ............................................................................................................................................. 35
PRINTED WIRING BOARD................................................................................................................................ 36
PARTS LIST ....................................................................................................................................................... 37
PACKING AND ACCESSORIES ........................................................................................................................ 41
S51M165R430EE
R-430EK
R-430EW
MICROWAVE OVEN
MODELS
SERVICE MANUAL
R-430EW
SHARP ELECTRONICS CORPORATION
This document has been published to be used for after
sales service only.
The contents are subject to change without notice.
Service Headquarters: Sharp Plaza, Mahwah, New Jersey, 07430-2135
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Summary of Contents

Page 1 - SERVICE MANUAL

R-430EKR-430EWIn the interest of user-safety the oven should be restored to its originalcondition and only parts identical to those specified should b

Page 2 - BEFORE SERVICING

8R-430EKR-430EWFigure O-2 Oven Schematic - Cooking ConditionFigure O-1 Oven Schematic - Off ConditionSCHEMATICNOTE: CONDITION OF OVEN 1. DOOR CLOSE

Page 3 - WARNING TO SERVICE PERSONNEL

9R-430EKR-430EWDESCRIPTION AND FUNCTION OF COMPONENTSDOOR OPEN MECHANISMThe door is opened by pushing the open button on the controlpanel, refer to th

Page 4

10R-430EKR-430EWTROUBLESHOOTING GUIDENever touch any part in the circuit with your hand or an uninsulated tool while the power supply is connected.Whe

Page 5 - SERVICE MANUAL

11R-430EKR-430EWA MAGNETRON ASSEMBLY TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Dischar

Page 6 - GENERAL INFORMATION

12R-430EKR-430EWB POWER TRANSFORMER TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block it open.3. Discharg

Page 7 - OVEN DIAGRAM

13R-430EKR-430EWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 8 - OPERATION

14R-430EKR-430EWTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2. Open the door and block

Page 9 - SENSOR COOKING CONDITION

15R-430EKR-430EWH BLOWN MONITOR FUSE TESTTEST PROCEDURESPROCEDURELETTERCOMPONENT TEST1. Disconnect the power supply cord, and then remove outer case.2

Page 10

16R-430EKR-430EWThe following symptoms indicate a defective key unit.a) When touching the pads, a certain pad produces no signal at all.b) When touchi

Page 11

17R-430EKR-430EWCOMPU DEFROST TESTWARNING : The oven should be fully assembled before following procedure.(1) Place one cup of water in the center of

Page 12 - TROUBLESHOOTING GUIDE

R-430EKR-430EWPRECAUTIONS TO BE OBSERVED BEFORE ANDDURING SERVICING TO AVOID POSSIBLEEXPOSURE TO EXCESSIVE MICROWAVEENERGY(a) Do not operate or allow

Page 13 - TEST PROCEDURES

18R-430EKR-430EW 1) Disconnect the power supply cord, and then remove outer case.2) Open the door and block it open.3) Discharge high voltage capac

Page 14

19R-430EKR-430EWTEST PROCEDURESPROCEDURELETTERCOMPONENT TESTChecking the initial sensor cooking conditionWarning: The oven should be fully assembled b

Page 15

20R-430EKR-430EWCHECKING CONTROL UNIT(1) Disconnect the power supply cord, and then remove outer case.(2) Open the door and block it open.(3) Discharg

Page 16

21R-430EKR-430EWTOUCH CONTROL PANEL ASSEMBLYOUTLINE OF TOUCH CONTROL PANEL4) Relay CircuitA circuit to drive the magnetron, fan motor, turntablemotor

Page 17

22R-430EKR-430EW100 %70 %H : GNDL : -5VH : GNDL : -5VONONOFFOFF24 sec.8 sec.OFF16.7 msec.During cookingH : GNDL : -5VAB0.1 sec.2.0 sec.H : GNDL : -5VH

Page 18

23R-430EKR-430EW16.7 msec.H : GNDL : -5V34 INT0 IN Signal synchronized with commercial power source frequency.This is the basic timing for time proces

Page 19

24R-430EKR-430EW52 NC_Terminal not used.53 XCOUT OUT Terminal not used.54 XCIN IN Connected to VC.55 NC_Terminal not used.56 VCC IN Power source volta

Page 20

25R-430EKR-430EWABSOLUTE HUMIDITY SENSOR CIRCUIT(1) Structure of Absolute Humidity SensorThe absolute humidity sensor includes two thermistorsas shown

Page 21

26R-430EKR-430EW1. Precautions for Handling Electronic ComponentsThis unit uses CMOS LSI in the integral part of thecircuits. When handling these part

Page 22

27R-430EKR-430EWTo remove the outer case, proceed as follows.1. Disconnect the power supply cord.2. Open the oven door and block it open.3. Remove the

Page 23 - TOUCH CONTROL PANEL ASSEMBLY

1R-430EKR-430EWWARNING TO SERVICE PERSONNELMicrowave ovens contain circuitry capable of pro-ducing very high voltage and current, contact withfollowin

Page 24 - During cooking

28R-430EKR-430EWPOWER TRANSFORMER REMOVALRe-install1. Rest transformer on the bottom plate with its primaryterminals toward the oven face plate.2.Secu

Page 25

29R-430EKR-430EWCONTROL PANEL ASSEMBLY REMOVALPOSITIVE LOCK® CONNECTOR (NO-CASE TYPE) REMOVALFigure C-2. Positive lock® connector1. Disconnect the p

Page 26 - SEG39-SEG0

30R-430EKR-430EWCOOLING FAN MOTOR REMOVALREMOVAL1. Disconnect the power supply cord and then remove outercase.2. Open the door and block it open.3. Di

Page 27 - Thermistors

31R-430EKR-430EW3. Secure latch hook (with two (2) mounting screws) to ovenflange.4. Make sure that the monitor switch is operating properlyand check

Page 28 - TOUCH CONTROL PANEL SERVICING

32R-430EKR-430EW6. Re-install choke cover to door panel by pushing.Note: After any service to the door;(A) Make sure that door sensing switch and sec

Page 29 - WARNING FOR WIRING

33R-430EKR-430EW645123645123ABCDEFGHABCDEFGHFigure S-1. Pictorial DiagramHIGH VOLTAGECAPACITORHIGH VOLTAGEWIRE AH.V. RECTIFIERPOWER SUPPLY CORD 120V 6

Page 30 - MAGNETRON REMOVAL

34R-430EKR-430EW645123645123ABCDEFGHABCDEFGHFigure S-2 Power Unit Circuit+–+–+–A 1CN-AR4 27D5T1134D1D3D2D46abcdVRS1(J1)D7D81SS270A1SS270A10G471KC1 0.1

Page 31 - TURNTABLE MOTOR REMOVAL

35R-430EKR-430EW645123645123ABCDEFGHABCDEFGHFigure S-3 CPU Unit CircuitC-10C-9C-1C-8C-12F-1F-2F-3G 1 G 2 G 3 G 4 G 5 G 6 G 7 G 8G 9G10G11G12G13G14C-11

Page 32 - AH SENSOR REPLACEMENT

36R-430EKR-430EW645123645123ABCDEFGHABCDEFGHFigure S-5 Printed Wiring Board of Power UnitWH - 1SH - BSH - A1C3C4C5R3C2FC110D4D2D1D3(J1)D9(D10)RY3(CN -

Page 33 - DOOR REPLACEMENT

37R-430EKR-430EWREF. NO. PART NO. § DESCRIPTION Q'TY CODEPARTS LISTNote: The parts marked “∆” may cause undue microwave exposure.The parts marked

Page 34 - SEALER FILM

2R-430EKR-430EWMICROWAVE MEASUREMENT PROCEDUREA. Requirements:1) Microwave leakage limit (Power density limit): The power density of microwave radiati

Page 35 - (POWER UNIT)

38R-430EKR-430EWREF. NO. PART NO. § DESCRIPTION Q'TY CODE∆∆∆∆∆∆∆4- 3 PHOK-B018MRF0 M Latch hook 1 AF4- 4 MLEVPB016MRF0 M Switch lever 1 AD4- 5

Page 36 - Figure S-2 Power Unit Circuit

39R-430EKR-430EW645123645123ABCDEFGHABCDEFGHOVEN AND CABINET PARTS2-34-76-71-54-64-84-117-27-101-154-96-106-56-42-17-101-124-107-27-24-31-137-37-61-10

Page 37 - Figure S-3 CPU Unit Circuit

40R-430EKR-430EW645123645123ABCDEFGHABCDEFGHCONTROL PANEL PARTSDOOR PARTSMISCELLANEOUSActual wire harness may be different from illustration.6-36-26-1

Page 38

41R-430EKR-430EWPACKING AND ACCESSORIESNon-replaceable items.DOOR PROTECTION SHEETPLASTIC BAGPACKING CASETOP PAD ASSEMBLYINTO THE OVEN CAVITY6-5 TURN

Page 39 - PARTS LIST

42R-430EKR-430EW'01 SHARP CORP. (5M2.60E) Printed in U.S.ACOPYRIGHT © 2001 BY SHARP CORPORATIONALL RIGHTS RESERVED.No part of this publication ma

Page 40

3R-430EKR-430EWSHARP ELECTRONICS CORPORATIONSHARP PLAZA, MAHWAH,NEW JERSEY 07430-2135SERVICE MANUALMICROWAVE OVENR-430EK/EWFOREWORDThis Manual has bee

Page 41 - OVEN AND CABINET PARTS

4R-430EKR-430EWITEM DESCRIPTIONPower Requirements 120 Volts / 13.8 Amperes/1650Watts60 HertzSingle phase, 3 wire groundedPower Output 1200 watts (IEC-

Page 42 - MISCELLANEOUS

5R-430EKR-430EWadapter properly grounded and polarized. If the extension cord must beused, it should be a 3-wire, 15 amp. or higher rated cord. Do not

Page 43 - INTO THE OVEN CAVITY

6R-430EKR-430EWOPERATIONDESCRIPTION OF OPERATING SEQUENCEThe following is a description of component functions duringoven operation.OFF CONDITIONClosi

Page 44

7R-430EKR-430EW SENSOR COOKING CONDITIONUsing the SENSOR function, food is cooked without figuringtime, power level or quantity. When the oven sense

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