Actron CP7678 Operations Instructions

Browse online or download Operations Instructions for Multimeters Actron CP7678. Actron CP7678 Operating instructions User Manual

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Index
Safety Precautions ....................................... 2
Vehicle Service Information ......................... 3
Visual Inspection .......................................... 3
Warranty ..................................................... 72
1. Multimeter Basic Functions
Functions and Display Definitions............ 4
Setting the Range..................................... 6
Battery and Fuse Replacement ............... 7
Measuring DC Voltage ............................. 8
Measuring Resistance .............................. 8
Measuring DC Current ............................. 9
Testing for Continuity ............................. 10
Testing Diodes........................................ 10
Measuring Engine RPM (TACH) ............ 11
Measuring Dwell ..................................... 12
Measuring Duty Cycle ............................ 12
2. Automotive Testing with the CP7678
General Testing ...................................... 13
- Testing Fuses ...................................... 13
- Testing Switches .................................. 13
- Testing Solenoids and Relays ............. 14
1
CP7678
®
by
®
Digital Multimeter
OPERATING
INSTRUCTIONS
Starting / Charging System Testing ........... 15
- No Load Battery Test ........................... 15
- Engine Off Battery Current Draw ........ 16
- Cranking Voltage/Battery Load Test ... 17
- Voltage Drops ...................................... 18
- Charging System Voltage Test............ 19
Ignition System Testing .............................. 20
- Ignition Coil Testing ............................. 20
- Ignition System Wires .......................... 22
- Hall Effect Sensors/Switches .............. 23
- Magnetic Pick-Up Coils ....................... 24
- Reluctance Sensors ............................. 24
- Ignition Coil Switching Action .............. 25
Fuel System Testing................................... 26
- Testing GM C-3 Mixture Control
Solenoid Dwell .................................... 26
- Measuring Fuel Injector Resistance .... 27
Testing Engine Sensors ............................. 28
- Oxygen (O
2
) Type Sensors.................. 28
- Temperature Type Sensors................. 30
- Position Type Sensors –
Throttle and EGR Valve Position,
Vane Air Flow ...................................... 31
- Manifold Absolute Pressure
(MAP)
and
Barometric Pressure
(BARO)
Sensors ..... 32
- Mass Air Flow (MAF) Sensors .............. 34
250V MAX
15A MAX
FUSED
COM
DC
15A
AUTO POWER OFF
CP7678
®
OFF
200
20
2
DC V
200
m
20M
200
K
20K
2K
200
8CYL
6CYL
TACH
X10
5CYL
4CYL
8CYL
6CYL
5CYL
4CYL
DWELL
DUTY
CYCLE
%
OHMS
°
20
15
A
20V
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1 2 ... 36

Summary of Contents

Page 1 - INSTRUCTIONS

IndexSafety Precautions ... 2Vehicle Service Information ... 3Visual Inspection ...

Page 2 - SAFETY GUIDELINES

15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15A250V MAX250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX10

Page 3

250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15A11To measure Engine RPM (TACH) (see Fig.12):1. Insert BLACK test

Page 4 - Alligator Clip Adapters

250V MAX15A MAXFUSEDCOMDC15AAUTO POWER OFFCP7678®OFF200202DC V200 m20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYL6CYL5CYL4CYLDWELLDUTYCYCLE

Page 5

250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15A250V MAX15A MAXFUSEDDC15A20M200 K20K2K2008CYL6CYLTACHX105CY

Page 6 - Setting the Range

250V MAX15A MAXFUSEDDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15ACOM• If you hear tone - The switch is closed.• If you don’t hear ton

Page 7 - Replacement

250V MAX15A MAXFUSEDCOMDC15AAUTO POWER OFFCP7678®OFF200202DC V200 m20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYL6CYL5CYL4CYLDWELLDUTYCYCLE

Page 8 - Resistance

250V MAX15A MAXFUSEDCOMDC15A200 K20K2K2008CYL6CYLTACHX105CYL4CYLOHMS15AEngine Off Battery Current Draw16Fig. 19BlackRed2. Insert BLACK test lea

Page 9 - Measuring DC Current

250V MAX15A MAXFUSEDCOMDC15AAUTO POWER OFFCP7678®OFF200202DC V200 m20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYL6CYL5CYL4CYLDWELLDUTYCYCLE

Page 10 - BlackRed

1102456 87798962453318Voltage Drops5. Turn multimeter rotary switch to 200mVDC range.If multimeter overranges, turn multimeterrotary switch to the 2V

Page 11 - Measuring Engine RPM

250V MAX15A MAXFUSEDCOMDC15AAUTO POWER OFFCP7678®OFF200202DC V200 m20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYL6CYL5CYL4CYLDWELLDUTYCYCLE

Page 12 - Measuring Duty Cycle

SAFETY GUIDELINESTO PREVENT ACCIDENTS THAT COULD RESULT IN SERIOUS INJURYAND/OR DAMAGE TO YOUR VEHICLE OR TEST EQUIPMENT, CAREFULLYFOLLOW THESE SAFETY

Page 13 - Testing Switches

250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15A250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX10

Page 14 - Red Black

2110.Turn multimeter rotary switch to 200KΩrange (see Fig. 24).11.Move RED test lead to secondary igni-tion coil terminal.• Refer to vehicle service m

Page 15

250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15A22Ignition System WiresThis test measures the resistance of spark

Page 16 - Excessive Current Draw:

9V250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15A23Hall Effect Sensors/SwitchesHall Effect sensors are used when

Page 17

250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15AMagnetic Pick-Up Coils – Reluctance Sensors24Reluctance sensors a

Page 18 - Voltage Drops

250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15AIgnition Coil Switching Action25This test checks to see if the ne

Page 19

26Fuel System TestingThe requirements for lower vehicle emissions has in-creased the need for more precise engine fuel control. Automanufacturers bega

Page 20 - Ignition Coil Testing

250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15A27Measuring Fuel Injector ResistanceFuel injectors are similar to

Page 21 - Bad Ignition Coil:

250V MAX15A MAXFUSEDCOMDC15AOFF200202DC V200 m20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYL6CYL5CYL4CYLDWELLDUTYCYCLE %OHMS°15A28Testing

Page 22 - Spark Plug Wire

29• Connect BLACK test lead to remainingheater pin.• Turn multimeter rotary switch to 200Ωrange.• View reading on display.• Compare reading to manufac

Page 23 - Hall Effect Sensors/Switches

3Vehicle Service Manual – Sources For Service InformationThe following is a list of sources to obtain vehicle service information for your specific ve

Page 24 - Bad Sensor:

Temperature Type Sensors301. If engine is HOT let it COOL down be-fore proceeding.Make sure all engine and transmissionfluids are at outside air tempe

Page 25 - Bad Coil Switching Action:

250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15A31Position Type SensorsPosition sensors are potentiometers or a t

Page 26 - Mixture Control

EGR Valve Position• Remove vacuum hose from EGR valve.• Connect hand vacuum pump to EGRvalve.• Gradually apply vacuum to slowly openvalve. (Typically,

Page 27 - Injector

333. Disconnect wiring harness and vacuumline from MAP sensor.4. Connect jumper wire between Pin A onwiring harness and sensor.5. Connect another jump

Page 28 - ) Type Sensors

250V MAX15A MAXFUSEDCOMDC15AAUTO POWER OFFCP7678®OFF200202DC V200 m20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYL6CYL5CYL4CYLDWELLDUTYCYCLE

Page 29

35• Display reading should...- increase in voltage from Key On En-gine OFF for DC type MAF sensors.- increase in RPM from Key On EngineOFF for Low Fre

Page 30 - Temperature Type Sensors

36®Actron Manufacturing Co.9999 Walford AvenueCleveland, Ohio 44102-4696©1996, Actron Manufacturing CompanySunpro is a registered trademark of Sun Ele

Page 31 - SIGNAL IDLE SWITCH

250V MAX15A MAXFUSEDCOMDC15AAUTO POWER OFFCP7678®OFF200202DC V200 m20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYL6CYL5CYL4CYLDWELLDUTYCYCLE

Page 32 - Pressure (BARO) Sensors

Functions and Display Definitions1. ROTARY SWITCHSwitch is rotated to turn multimeter ON/OFF and select a function.2. DC VOLTSThis function is used fo

Page 33

250V MAX15A MAXFUSEDCOMDC15AAUTO POWER OFFCP7678®OFF200202DC V200 m20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYL6CYL5CYL4CYLDWELLDUTYCYCLE

Page 34 - Mass Air Flow (MAF) Sensors

250V MAX15A MAXFUSEDCOMDC15AAUTO POWER OFFCP7678®OFF200202DC V200 m20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYL6CYL5CYL4CYLDWELLDUTYCYCLE

Page 35

250V MAX15A MAXFUSEDCOMDC15A200 K20K2K2008CYL6CYLTACHX105CYL4CYLOHMS15A250V MAX15A MAXFUSEDCOMDC15AAUTO POWER OFFCP7678®OFF200202DC V200 m2

Page 36 - FULL ONE (1) YEAR WARRANTY

250V MAX15A MAXFUSEDCOMDC15A20M200 K20K2K2008CYL6CYLTACHX105CYL4CYL8CYLOHMS15A9Display should read typically 0.2Ω to 1.5Ω.If display reading wa

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