Actron AutoAnalyzer CP7665 User Manual

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1
Index
Safety Precautions .................................. 2
Vehicle Service Information .................... 3
Visual Inspection ..................................... 3
Electrical Specifications ........................ 32
Warranty ................................................ 96
1. Multimeter Basic Functions
Functions and Display Definitions ...... 4
Setting the Range ............................... 6
Battery and Fuse Replacement .......... 7
Measuring DC Voltage........................ 8
Measuring AC Voltage ........................ 8
Measuring Resistance ........................ 9
Measuring DC Current ...................... 10
Testing Diodes .................................. 11
Testing Batteries ............................... 12
2. Automotive Testing with the CP7665
General Testing................................. 13
- Testing Fuses ................................. 13
- Testing Switches ............................. 13
- Testing Solenoids and Relays ........ 14
CP7665
OPERATING
INSTRUCTIONS
Starting / Charging System Testing . 15
- No Load Battery Test ......................15
- Engine Off Battery Current Draw ... 16
-
Cranking Voltage/Battery Load Test .
17
- Voltage Drops ................................. 18
- Charging System Voltage Test ...... 19
Ignition System Testing .................... 21
- Ignition Coil Testing ........................21
- Ignition System Wires ..................... 23
- Magnetic Pick-Up Coils .................. 24
- Reluctance Sensors........................ 24
Fuel System Testing ......................... 25
-
Measuring Fuel Injector Resistance ..
25
Testing Engine Sensors .................... 27
- Oxygen (O
2
) Type Sensors............. 27
- Temperature Type Sensors ............29
- Position Type Sensors –
Throttle and EGR Valve Position,
Vane Air Flow ..................................30
Instrucciones en español .... 33
Instructions en français....... 65
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Summary of Contents

Page 1 - INSTRUCTIONS

1IndexSafety Precautions ... 2Vehicle Service Information ... 3Visual Inspection ...

Page 2 - SAFETY GUIDELINES

107. View reading on display - Noterange setting for correct units.NOTE: 2KΩ = 2,000Ω; 2MΩ =2,000,000ΩIf you want to make precise re-sistance measure

Page 3 - Information

11Fig. 12leads across diode and viewdisplay.Display will show one of threethings:• A typical voltage drop ofaround 0.7V.• A voltage drop of 0 volts.•

Page 4

12Fig. 13BlackRedBlackRedTesting 1.5V, 9V and12V BatteriesTest Procedure (see Fig. 13):1. Insert BLACK test lead intoCOM test lead jack.2. Insert RED

Page 5

13Section 2. Automotive TestingThe digital multimeter is a very use-ful tool for trouble-shooting automo-tive electrical systems. This sectiondescrib

Page 6 - Setting the Range

146. View reading on display.• Typical solenoid / relay coil re-sistances are 200Ω or less.• Refer to vehicle service manualfor the device's resi

Page 7 - Replacement

15Starting/Charging System TestingThe starting system “turns over” the engine. It consists of the battery, startermotor, starter solenoid and/or relay

Page 8 - Measuring AC Voltage

162. Insert BLACK test lead intoCOM test lead jack.3. Insert RED test lead into "10A"(or "mA") test lead jack.4. Disconnect positi

Page 9 - Measuring Resistance

175.Connect BLACK test lead tonegative (-) terminal of battery.6. Turn multimeter rotary switchto 20V DC range.7. Crank engine for 15 secondscontinuou

Page 10 - Measuring DC Current

185. Turn multimeter rotary switchto 200mV DC range.If multimeter overranges, turn mul-timeter rotary switch to the2000mV DC range. (See Settingthe Ra

Page 11 - Testing Diodes

19Component VoltageBattery CableConnectors 50mVConnections 0.0V• Compare voltage readings inStep 6 with above chart.•If any voltages read high, inspec

Page 12 - 12V Batteries

2SAFETY GUIDELINESTO PREVENT ACCIDENTS THAT COULD RESULT IN SERIOUSINJURY AND/OR DAMAGE TO YOUR VEHICLE OR TESTEQUIPMENT, CAREFULLY FOLLOW THESE SAFET

Page 13 - Testing Switches

2013.Test Results.• If voltage readings in Steps 7,9, and 11 were as expected,then charging system is nor-mal.• If any voltage readings in Steps7, 9,

Page 14 - Testing Solenoids

21Ignition System TestingThe ignition system is responsible for providing the spark that ignites the fuel inthe cylinder. Ignition system components t

Page 15 - No Load Battery Test

22manual for location of second-ary ignition coil terminal.• Verify BLACK test lead is con-nected to primary ignition coilnegative (-) terminal.13.Vie

Page 16 - Current Draw

23Ignition System WiresThis test measures the re-sistance of spark plug andcoil tower wires while theyare being flexed. This testcan be used fordistri

Page 17 - Battery Load Test

24Reluctance sensors are used when-ever the vehicle computer needs toknow speed and position of a rotat-ing object. Reluctance sensors arecommonly use

Page 18 - Voltage Drops

25Fuel System TestingThe requirements for lower vehicle emissions has increased the need formore precise engine fuel control. Auto manufacturers began

Page 19 - Charging System Voltage Test

26• This information is found invehicle service manual.8. Test ResultsGood Fuel Injector resistance:Resistance of fuel injector coil iswithin manufact

Page 20

27Testing Engine SensorsIn the early 1980’s, computer controls were installed in vehicles to meetFederal Government regulations for lower emissions an

Page 21 - Ignition System Testing

285. Test heater circuit.• If sensor contains 3 or morewires, then your vehicle uses aheated O2 sensor.• Refer to vehicle service manualfor location o

Page 22 - Bad Ignition Coil:

29RedBlackHair DryerTypicalIntake AirTemperatureSensor3. Insert RED test lead into test lead jack.4. Disconnect wiring harnessfrom sensor.5. If testin

Page 23 - Ignition System Wires

3Vehicle Service Manual – Sources For ServiceInformationThe following is a list of sources to obtain vehicle service information for yourspecific vehi

Page 24 - Ω range

30range to get a more accuratereading.For all other temperature sen-sors:• Start engine and let idle untilupper radiator hose is warm.• Turn ignition

Page 25 - Fuel System Testing

316. View and record reading ondisplay.• Display should read some re-sistance value.• If multimeter is overranging, ad-just the range accordingly. (Se

Page 26 - Bad Fuel Injector resistance:

32ElectricalSpecificationsDC VoltsRange: 200mV, 2000mV, 20V, 200VAccuracy : ±(0.5% rdg + 2 dgts)Range: 500VAccuracy: ±(0.8% rdg + 2 dgts)AC VoltsRan

Page 27 - Testing Engine Sensors

43Section 1. Multimeter Basic FunctionsDigital multimeters or DMMs have many special features and functions. Thissection defines these features and f

Page 28 - Bad Sensor:

5on display. In the hold mode, the"H" annunciator is displayed.6. TEST LEAD JACKSBLACK Test Lead isalways inserted in theCOM jack.RED Test L

Page 29 - Temperature Type

6Setting the RangeTwo of the most commonly askedquestions about digital multimetersare What does Range mean? andHow do I know what Range the mul-timet

Page 30 - SIGNAL IDLE SWITCH

7Fig. 5This sensor can’t be shorted so re-duce the range setting until you geta value of resistance.At the 200KΩ range the multimetermeasured a value

Page 31 - EGR Valve Position

83. Remove screws from back ofmultimeter.4. Remove back cover.5. Remove fuse.6. Replace fuse with same sizeand type as originallyinstalled!5mm x 20mm,

Page 32 - Specifications

9Fig. 92. Insert BLACK test lead intoCOM test lead jack.3. Insert RED test lead into test lead jack.4. Turn multimeter rotary switchto 200Ω range.Touc

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